Prototyping & small series production
Whether you’re developing the next generation of electric vehicles, smart IoT devices, or portable energy systems, rapid prototyping and small-scale production are critical to turning ideas into tested, real-world solutions.
At Gyrari, we specialize in end-to-end support for prototyping and small batch manufacturing of battery-powered systems—bridging the gap between concept and full-scale production with speed, flexibility, and technical precision.
What we offer
Custom battery pack prototyping
We design and assemble custom lithium-ion, LiFePO₄, and alternative chemistry packs based on your voltage, capacity, and form factor requirements.
Battery Management System (BMS) Integration
Our engineering team integrates advanced BMS tailored to your application, ensuring safe operation and intelligent control from day one.
Electronics & embedded system prototyping
We develop and embed custom control electronics, firmware, and diagnostics to support efficient power usage and system monitoring.
Enclosure & thermal design
Mechanical design, ruggedization, and thermal management for safe and reliable battery use in demanding environments.
Small series manufacturing
Low-volume production (5 to 500 units) to support pilot projects, market testing, and pre-series launches—produced with the same quality as large-scale builds.
Testing & validation
Electrical, thermal, and safety testing under real-world load conditions to ensure performance, compliance, and reliability.
Industries we serve
- Electric Mobility (eBikes, eScooters, EVs)
- Industrial & Automation Systems
- Renewable Energy Storage
- Medical & Laboratory Devices
- Aerospace & UAVs
- Consumer & Wearable Electronics
Why choose us?
- Fast Turnaround: Rapid development cycles to get your prototype in hand, fast.
- Collaborative Design: Work side-by-side with our engineers to refine and iterate.
- High-Quality Components: Industry-grade cells, PCBs, and enclosures.
- Scalable Path: Seamless transition from prototype to volume production.
Ready to bring your battery-powered concept to life?
📩 Contact us today to discuss your project, request a quote, or schedule a consultation.