Prototype and small series

Prototype build & small series production 

Tailored solutions for battery-electric applications 

At Gyrari, we specialize in prototype development and low-volume production for advanced battery-electric systems. Our services are designed for innovators and manufacturers who need custom, high-quality solutions—without committing to large-scale production. 

From early concept to real-world testing, we deliver reliable, fully integrated battery systems engineered for performance, safety, and scalability. 

What we offer 

Custom battery pack prototypes 
We design and assemble battery packs using lithium-ion, LiFePO₄, NMC, or hybrid chemistries, tailored to your specific voltage, capacity, and size requirements. 

Battery management system (BMS) integration 
We integrate intelligent BMS solutions that monitor, protect, and communicate with your application. Our team supports various protocols such as CAN, UART, and . 

Mechanical and thermal design 
Our engineering team designs enclosures and thermal management solutions that ensure your system operates safely and efficiently in its intended environment. 

Rapid iteration and testing 
We offer fast design cycles and performance testing, enabling you to validate key parameters like safety, efficiency, and thermal behaviour before moving to production. 

Small series manufacturing (5–500 Units) 
Ideal for pilot projects, field trials, investor demos, or certification processes, our small series production provides consistent quality with industrial-level reliability. 

Applications we support 

  • Electric vehicles, e-bikes, scooters, and utility carts 
  • Solar-powered and off-grid energy storage systems 
  • Industrial tools and automated machinery 
  • Robotics, drones, and autonomous platforms 
  • Portable and smart consumer electronics 
  • Medical and scientific equipment 

Why work with us 

Fast turnaround 
We turn your concept into a functional prototype quickly, helping you stay ahead in development timelines. 

Custom engineering 
Each system is designed to your technical and spatial requirements—no off-the-shelf limitations. 

Technical expertise 
Our multidisciplinary team offers support in electrical, thermal, mechanical, and embedded software design. 

Scalable solutions 
We build with long-term scaling in mind, so your prototype can evolve smoothly into volume production. 

Start your project 
Whether you’re refining a prototype or preparing for limited release, our team is ready to help bring your battery-electric system to life.